Craftsman 143.991200 Specifications

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This manual covers engine models:
OHH50 - 65, OHHSK50 - 130, OHV11 - OHV17, OVM120,
OVRM40-675, OVRM120, OVXL/C120, OVXL120, OVXL125.
4-CYCLE
OVERHEAD
VALVE
ENGINES
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH
ENGINE AND TRANSMISSION GROUP
Engine & Transmission Sales Office
900 North Street
Grafton, WI 53024
Phone: 414-377-2700
FAX: 414-377-4485
European Sales Office
Tecumseh Europa S.p.A.
Strada delle Cacce, 99
10135 Torino, Italy
Tel. 39 011 391-8411
Telefax 39 011 391-0031
Service Division & Group Offices
900 North Street
Grafton, WI 53024
Phone: 414-377-2700
FAX: 414-377-4485
Form No. 695244A R 7/98 Litho in U.S.A.
740043
Main Menu
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Summary of Contents

Page 1 - TECUMSEH

This manual covers engine models:OHH50 - 65, OHHSK50 - 130, OHV11 - OHV17, OVM120,OVRM40-675, OVRM120, OVXL/C120, OVXL120, OVXL125.4-CYCLEOVERHEADVAL

Page 2 - CONTENTS

7Polyurethane-Type Filter Element or pre-cleanerThis type of air filter or pre-cleaner can be serviced when restricted with dust or dirt. Wash the fil

Page 3

8CHAPTER 3 CARBURETORS AND FUEL SYSTEMS1GENERAL INFORMATIONTecumseh overhead valve engines use float type carburetors. Float type carburetors use a ho

Page 4 - CHAPTER 1 GENERAL INFORMATION

9For the fuel to flow, the carburetor bowl must be eithervented externally or internally. Some internallyvented float style carburetors use a tygon t

Page 5

10CARBURETOR VISUAL IDENTIFICATIONSeries1 CarburetorsSeries 1 carburetors are used on some 4 - 7 modeloverhead valve engines. This float style carbure

Page 6

111415Series 10This carburetor is for use on all season engineapplications. It is the equivalent of the series "8" withthe addition of a ch

Page 7

12TESTING1. After repeated efforts to start the engine using the procedure listed in the operators manual fail, checkfor spark by removing the high t

Page 8 - CHAPTER 2 AIR CLEANERS

13Pre-sets and Adjustments (Tecumseh andWalbro carburetors)Turn both the main and idle mixture adjusting screwsin (clockwise) until finger tight if ap

Page 9

14If further adjustment is required, the main adjustment should be made under a load condition.If the engine stops or hesitates while engaging the loa

Page 10 - Main Menu

158. Remove the primer bulb (if equipped) bygrasping with a pliers and pulling and twistingout of the body. Remove the retainer by pryingand lifting o

Page 11

1633Idle and High Speed Mixture Adjusting Screw35FUEL-INLETIDLE FUELTRANSFERPASSAGEFUEL-METERINGPORTONE-HOLE TYPETW0-HOLE TYPE3411 / 64" (4.36 mm

Page 12

iCONTENTSC Tecumseh Products Company 1998PageCHAPTER 1 GENERAL INFORMATION ... 1ENGINE IDENTIFICATION ...

Page 13

1738SERIES 8, 9 & 10NEEDLE &SEATFLOATSPRING37FLOAT HINGEPINSEATRETAININGRINGIDLE RESTRICTIONBOWL'O' RINGMAIN JETGASKETBOWL RETAINER

Page 14

18THROTTLELEVER43TWELVEO'CLOCKPOSITIONTHROTTLEPLATE42THREEO'CLOCKPOSITION4445WALBRO LMK SERIESTHROTTLE LEVERTHROTTLE PLATESERIES 7DUST SEAL

Page 15

19Choke Shaft and PlateThe choke plate is inserted into the air horn of thecarburetor in such a position that the flat surface (ifapplicable) of the c

Page 16 - (ADJUSTABLE MAIN FOR

20SEAT5/32" (3.969 mm)FLAT PUNCHTHROTTLEENDCLIPCHOKEEND5152Inlet Needle and SeatMake sure the seat cavity is clean. Moisten the seatwith oil and

Page 17 - (2.38 mm)

21Fuel Bowl And Bowl NutWhenever a carburetor bowl is removed for service,the fuel bowl O ring (or gasket on Series "7") andthe bowl nut w

Page 18

22CHAPTER 4 GOVERNORS AND LINKAGEGOVERNOR GEARWEIGHTSTHROTTLESPRINGGENERAL INFORMATIONTecumseh 4 cycle engines are equipped with mechanical type gover

Page 19

232GOVERNORCLAMPSCREWÝPUSHLEVER TOWIDE OPENTHROTTLETURN CLIP COUNTERCLOCKWISE ON ALL VERTICALSHAFT ENGINES EXCEPT VLV & VLXL. CLOCKWISEON ALL HORI

Page 20 - POSITIONED IN

24Governor Shaft Replacement, Retaining Ring Style1. Remove the retaining ring, spool, gear assembly, and washer(s).2. Clamp the shaft in a vise and p

Page 21

25Speed Controls And LinkageMany different types of speed controls and linkage are used for O.E.M. applications. Linkage attachmentpoints are best rec

Page 22

2618NOTE: ON REMOTECONTROL THISWILL NOTBE PRESENTLOW SPEED ADJUSTHIGH SPEED ADJUST19OVRM OVRMOVRM SNAP IN CONTROLLOW SPEED TABHIGH SPEED TABHIGH SPEE

Page 23

iiTESTING PROCEDURE ... 40STARTING CIRCUIT ... 40CHA

Page 24

27CONVERSION TO REMOTE CONTROLRemove the manual control knob by squeezing together with a pliers or prying with a screw driver. Removethe air cleaner

Page 25

28OVM, OVXL, OHV VERTICAL SPEEDCONTROLThis remote speed control may have governed idle, achoke override, and the option of an ignition remotestop term

Page 26

29CHAPTER 5 RECOIL STARTERSGENERAL INFORMATIONRecoil starters used on vertical shaft Tecumseh engines are top mount horizontal pull style. Horizontal

Page 27

30534CAUTION: HANDLE MATCHES SAFELY TOAVOID BURNS, AND EXTINGUISHCOMPLETELY BEFORE DISCARDING.# 4 1/2 rope = 9/64" diameter (3.572 mm)# 5 rope =

Page 28

31PULLEY AND REWINDSPRING ASSY.BRAKE SPRINGSTARTER DOGDOGSPRINGWASHERSPRING PINSTARTER HOUSINGHANDLEINSERTROPEHANDLEWASHERRETAINER6ROPESTARTERHOUSINGH

Page 29

324. Use a small Phillips screwdriver or similar toolto pry the retainer legs apart and lift out theretaining wedge.5. Pinch the legs of the retainer

Page 30

33Assembly ProcedureNOTE: This procedure covers three starters. Followillustration of your starter type as shown.1. Place the rewind spring and keeper

Page 31

34BRAKE SPRING14LEFT-HANDKNOTStylized Starter (OHV 13.5 -17)1. Remove the starter handle by first pulling alength of rope out using the handle, tying

Page 32 - CHAPTER 5 RECOIL STARTERS

35CHAPTER 6 ELECTRICAL SYSTEMSEND CAPBRUSH SPRINGSBRUSH CARDHOUSINGENGAGING NUTGEAR12OPERATIONSTARTING CIRCUIT AND ELECTRIC STARTERSGENERAL INFORMATIO

Page 33 - LEFT-HAND

36CONVERTING ALTERNATING CURRENTTO DIRECT CURRENTIn order to charge a battery, it is necessary to convertalternating current (A.C.) to direct current

Page 34

1CHAPTER 1 GENERAL INFORMATIONENGINE IDENTIFICATIONTecumseh engine model, specification, and serialnumbers or date of manufacture (D.O.M.) are stamped

Page 35

37WIRE GAUGE: The proper thickness of wire isnecessary in all electrical circuits. Wire diameter ismeasured in increments of gauge numbers. As thegaug

Page 36

38Starter turns atlow rpms orstalls under loadIs there powerat the powersource?NONOYESYESStarter will notturnIntermittentstarter operationIs power sup

Page 37

39Check diodes,replace if nocontinuity exists or ifcontinuity existsreversing test leadsCheck fuses, replaceas necessaryCheck switches,wiring, or ligh

Page 38 - CHAPTER 6 ELECTRICAL SYSTEMS

40TESTING PROCEDURESTARTING CIRCUIT1. Check the power source using an electrical tester and following the tester's recommended procedure.Make sur

Page 39

4118 Watt A.C. Lighting AlternatorCHECKING THE SYSTEM: To check the system,disconnect the plug from the rest of the lightingsystem. Connect a wire lea

Page 40

423 AMP DC ALTERNATOR SYSTEM -DIODE IN HARNESS SLEEVEThis system has a diode included in the red wire whichconverts the alternating current (A.C.) to

Page 41

43145 AMP D.C. ALTERNATOR SYSTEMREGULATOR-RECTIFIER UNDERBLOWER HOUSINGCHECKING THE SYSTEM: An open circuit D.C.voltage check cannot be made with thi

Page 42

44CHECKING THE SYSTEM: To check the system,disconnect the plug and measure the D.C. voltage atthe red wire terminal (diag. 16). Measure the A.C.voltag

Page 43

45INSERT PROBES INTOCONNECTOR SLOTS DONOT REMOVECONNECTOR WIRESA.C. VOLTMETERYELLOWCAUTION: BLOWERHOUSING MUST BEINSTALLED WHENRUNNING ENGINEMAGNETO G

Page 44

46A.C. OUTPUTYELLOW16 Amp Alternator System with External RegulatorCHECKING THE SYSTEM: An open circuit D.C. voltage check cannot be made with this sy

Page 45

SHORT BLOCKSNew short blocks are identified by a tag marked S.B.H.(Short Block Horizontal) or S.B.V. (Short BlockVertical). Original model identificat

Page 46

47LOW OIL SHUTDOWN SWITCHESCheck the LOS switch while it is in the engine. Theengine must be level, and the oil level at the full mark.Place the spee

Page 47

48LOW OIL SENSORThis sensor must use a # 194 bulb in series with thesensor for proper operation and to prevent sensordamage. Remove the sensor from th

Page 48

4912 VOLT120 VOLTBRUSHSPRINGSCONNECTION POINT OFPOWER CORD LEADS33 32FIELD COILCONNECTORSFIELD COILCONNECTORSInspection And Repair1. The pinion gear p

Page 49

50CHAPTER 7 FLYWHEEL BRAKE SYSTEMSGENERAL INFORMATIONTecumseh’s brake systems are required to meet compliance standards which has become a federal law

Page 50

513TOP VIEWBRAKE PADGROUNDINGCLIP POSITIONLINKAGE4MOUNTING HOLESÔMECHANISM FULL DOWNBEFORE SCREWS TORQUEDELECTRIC START INTERLOCK SWITCHCOMPONENTSThe

Page 51

52CABLE CLAMPSCREWÔÔMECHANISM FULL DOWNBEFORE SCREWS TORQUEDBRAKE BRACKET ASSEMBLYLate production brake brackets are serviceable only by installing a

Page 52

53 CHAPTER 8 IGNITIONOPERATIONSOLID STATE IGNITION SYSTEM (CDI)As the magnets in the flywheel rotate past the chargecoil, electrical energy is produce

Page 53

54The flywheel with magnets provide the magnetic flux(or field) which is necessary to induce voltage andtrigger the module to provide spark.The flywhe

Page 54

55Equipment problem,check switches, wiringand equipment controlsSparkNo SparkSparkEngine runserratically or shutsoff, restartsEngine WillNot StartChec

Page 55

56SERVICETo remove the ignition module or the flywheel fromthe engine, see Chapter 9 under "Disassembly".SPARK PLUG SERVICESpark plugs shoul

Page 56 - CHAPTER 8 IGNITION

3Oil Change Intervals: Change the oil after the first two (2) hours of operation and every 25 hours thereafter(OHH & OHSK50-130, OHV13.5-17 every

Page 57

57IGNITION TIMING CHECKIn order for an engine to run effectively and efficiently,the spark must ignite the compressed air-fuel mixturewhen the piston

Page 58

58CHAPTER 9 INTERNAL ENGINE AND CYLINDEROPERATION4-CYCLE ENGINE THEORYAll 4-cycle engines require four piston strokes orcycles to complete one power c

Page 59

59FLANGE10COUNTER-BALANCESHAFTLUBRICATION SYSTEMSThe lubrication system used with all Tecumsehhorizontal crankshaft engines covered in this manualutil

Page 60

6010COMPONENTSThe cylinder block houses the piston, crankshaft, and along with the cylinder cover all the internal components.The block is a one piece

Page 61

61ENGINE OPERATION PROBLEMSSURGES OR RUNS UNEVENLYFuel cap vent obstructedExcessive engine loadingOVERHEATSENGINE KNOCKSAssociated equipment loose or

Page 62

62ENGINE OPERATION PROBLEMSENGINE MISFIRESImproper Valve LashWeak valve springExcessive carbon build upCarburetor improperly adjustedIgnition timing o

Page 63

63TESTINGENGINE KNOCKS1. Check the blade hub, blade adapter, or crankshaft coupler for loose fit, loose bolts, or crankshaft keydamage. Remove, inspec

Page 64

64ENGINE VIBRATES EXCESSIVELY1. Remove the spark plug wire. Check the engine crankshaft on the PTO end for bends using a straightedge, square or a dia

Page 65

651413METAL HAMMERKNOCK OFF TOOLSCREWDRIVERTO RAISEFLYWHEEL12FLYWHEELTOOLFLYWHEELSOCKET WRENCHLACKS POWER1. Check the air intake for an obstruction (

Page 66

6610. Remove the flywheel key and alternator ifequipped, and baffle plate.11. Remove the muffler.12. Remove the intake pipe, spacer if equipped, andth

Page 67

4STORAGE (IF THE ENGINE IS TO BE UNUSED FOR 30 DAYS OR MORE)CAUTION: NEVER STORE THE ENGINE WITH FUEL IN THE TANK INDOORS OR IN ENCLOSED,POORLY VENTI

Page 68

6715. Remove the cylinder cover or mounting flangeusing a seal protector positioned on the seal toprevent seal damage. The crankshaft must befree of r

Page 69

68CYLINDERSVisually check the cylinder for broken or cracked finsor a scored cylinder bore. Check the main bearing forwear or scoring. If the main bea

Page 70

692512354142635STEMMINIMUMDIMENSION1/32"(.794 mm)MARGIN450FACETORQUE SEQUENCEOVRM / OHH, OHSK50 - 70TORQUE SEQUENCEOHV 11 - 17, OHM, OHSK80 - 130

Page 71

7031PISTONCYLINDER2930PISTON RINGPISTON MEASUREMENTS ARE TAKEN ATBOTTOM OF SKIRT 900 FROM WRIST PIN HOLE28INDICATES.010" (.254 mm)OVERSIZE PISTON

Page 72

71323433CONNECTING RODSSome engine models have offset piston pins (notcentered) to centralize the combustion force on thepiston. When installing the c

Page 73

72SEAT CUTTERSEAT4241310SEAT40150600BOTTOMNARROWINGCUTTERBOTTOMNARROW3/64" SEATTOPNARROWTOP NARROWINGCUTTER460310460BOTTOMNARROWINGMechanical Com

Page 74

73VALVE LIFTERSWhen removing the lifters, mark the lifters to install the lifter in the same position as it was removed from. Thevalve lifters may be

Page 75

74CRANKCASE BREATHERSThe breather element and case can be cleaned usingcleaning solvent. Make sure the small drain hole orholes are clean and installe

Page 76

755051OIL SEALOIL SEAL REMOVERTOOL: POSITIONED FORREMOVAL OF OIL SEALOIL SEALDRIVER 670272OIL SEALDRIVERPROTECTOROIL SEALCYLINDER COVER, OIL SEAL, AND

Page 77

76MATCH MARKSDURLOCK BOLTOIL SEALPROTECTORSERVICE BUSHINGWe are supplying this bushing for service repair. After the bushing has been installed, it re

Page 78

5CHAPTER 2 AIR CLEANERSCOMPONENTSThe cover holds the filter element and prevents largedebris from entering the filter body.The polyurethane wrap pre-

Page 79

7759ULTRA-BALANCE®TIMING58CAM TIMING57CHAMPFER UPTOWARD CAMCAMSHAFTCOMPRESSIONRELEASE SPRINGTHRUSTWASHERBA5556SCREW"O" RINGOIL PUMP COVEROIL

Page 80

788. Mount the cylinder cover or flange with thegovernor gear assembly installed to thecrankcase using dowel pins to position thecover and a new gaske

Page 81

79Install the cylinder head using a new headgasket. On OHV 11-13 models, place thepush rods in the block before installing thehead and head gasket. Ti

Page 82

80g. Compress the valve spring with the tooland insert the two retainers into the keeperso the inside ridge of the retainer locks intothe valve stem g

Page 83

81On models OHV 135 - 175 hold a 1/2"(12.7 mm) wrench on the rocker arm bearingwhile tightening the 5/32" Allen head set screwto 175 in. lbs

Page 84

82CHAPTER 10ENGINE SPECIFICATIONS ANDSEARS CRAFTSMAN CROSS-REFERENCEThe engine specifications listed on the following pages include tolerances that ar

Page 85 - CHAPTER 10

83ENGINE SPECIFICATIONSOVRM40 OVRM50-6.75 OVRM120 OHH50 Specifications OVRM105 OHSK50Standard Metric Standard Metric Standard Metric Standard MetricEn

Page 86 - ENGINE SPECIFICATIONS

84OHH and OHSK80 - 110 OHM, OHSK, OVM, OHV13.5 - 17OHSK55 - 70 OVXL120,130 Specifications Note (D) & OHV11-13Standard Metric Standard Metric Stan

Page 87 - (Continued)

85OVERHEAD VALVE TORQUE SPECIFICATIONSThe torque specifications listed in this chart are to be used for replacing components after disassembly, not fo

Page 88

86OVERHEAD VALVE TORQUE SPECIFICATIONSThe torque specifications listed in this chart are to be used for replacing components after disassembly, not fo

Page 89

6DISASSEMBLY PROCEDURE1. Unlock the tabs or remove the screws or wingnuts holding the air cleaner cover in place.2. Remove the hex nuts holding the el

Page 90

87Main Menu

Page 91 - AND TOOLS

87CHAPTER 11. EDUCATIONAL MATERIALSAND TOOLSAVAILABLE TECHNICIAN'S HANDBOOKS692508Covers the diagnosis and repair of Tecumseh 2-cycleengines. Exc

Page 92

88TOOLSTOOL KIT 670195EKit contains tools for 2- and 4-cycle engines.Includes all items on this page but items may be purchased separately.Main Menu

Page 93

89OIL SEAL DRIVERNo. 670195D Tool Kit. Contains special toolscommonly used in servicing 2 and 4 cycle engines.OIL SEAL PROTECTOR/INSTALLERConsult the

Page 94

90B.C.A.D.No. 670298 Alignment Tool.1/32" (.794 mm)OVERSIZE VALVE GUIDE REAMERNo. 670283. Used on OHH on Intake and Exhaust,and OVRM40-60 Intake

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