Craftsman 358.798141-28.0cc Operator's Manual Page 18

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E. STARTER ROPE
This is a complicated andpotenfially hazardous task.
- It is recommended that only your Sears Service
Center perform this repair.
_WARNING
Always wear eye protection and gloves when servicing
the starter rope. The recoil sprin_ located beneath the
pulley, is under tension. If the spring flies out, serious
injury can result.
O To repair or rephce:
1. Disconnect sparkplug wire.
2. Drain all fuel from tank.
3. Remove the four screws from fan housing. Figure 26.
4. Carefully separate fan housing from shroud about
one (1)/inch.
5_ Disconnect fuel line from fitting. Figure 26.
6. Disconnect lead from "'off" button terminal on
ignition module. Figure 26.
7. Slide high tension lead grommet from slot in fan
housing. Figure 26.
8. Separate the fanhousing completely from theshroud
while guiding the choke throughthe fan housing.
9. If the starter rope is not broken, release the spring
tension by pulling about 12 inches of rope from the
pulley and catch the rope in the notch as shown.
-. " Figure29.
[¢_U_ON: [ Be sure the tension on the starter
spring is released by rotating the pulley clock-
wise _ withyourfingerwhflepushingdown
on the pulley with your hand.
10. Remove screw and washer from the starter pulley
very carefully. Rotate the pulley clockwise
until no tension is felt and carefi_y lift the pulley out
of the fan housing. Figure 27. Remove old rope.
lc_moN Momaa_
N OFFBUTION
TERMINAL
HIGH TENSION LEAD
SHROI_
FUEL LINE
FUEL LINE FITTING
FAN
HOUSING
rWmre
ll.
_2_
13.
14.
16.
17.
Move away from the fuel tank with the rope to be
installed. Use a match and melt both endsofthe rope
to prevent fraying.
Pull the melted ends through a thick, clean rag while
the rope is still hot to obtain smooth, pointed tips.
Insert one end of the rope through the handle and
secure with a knot.
Insert the free end ofthe rope through rope exit hole
into the inside of the fan housing.
Guide rope inside pulley, then up through the pulley
ratchet side of pulley hole to the outside by pushing
the rope through from the hole on the spring cam side
with a small Phillips screwdriver. Figure 28.
Wrap rope counterelockwise _ around pulley
ratchet and tuck loose end back under rope where it
comes out ofhole. Leave a 1/4 to 1/2 inch tail laying
fiat on the top of the pulley. The rope tail must not
extend beyond the edge of the pulley. Figure 28.
Carefully replace pulley in the housing. Be sure the
pulley isall the way down. Replace washer and screw
and tighten. Figures 27 & 28.
18. Turn the pulley clockwise _ until all the rope is
wrapped onto the pulley.
19. Putlouttheropebythehandle(approximately 12")
and hold the pulley.
PULLEY
SCREW
PULLEY II
NOIL_
.ROPE
SPITING
Ftgu_ 27
UNDERSIDE
HOLE
RATCHET
Figure 28
I,
ROPE TAIL
18
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