Craftsman 320.27680 Operator's Manual Page 1

Operator's ManualI CRAFTSMAN°I_ PROFESSI ONAL_14.0 Amp, Variable Speed2-1/2 Peak HP Router ComboWith Fixed Base and Plunge BaseModel No. 320.2768

_h, WARNING: Your router should never be connected to the power sourcewhen you are assembling parts, making adjustments, installing or removing bits,c

©Plunge BaseVacuum Port for Plunge BaseVacuum Port for Fixed Base2 Chip Shields2 Thumb Screws (for attaching port toplunge base)1/4-in. Collet/NutEdge

I,]_]_II]_III[,]_]KNOW YOUR ROUTER (Fig. 1)NOTICE: Before attempting to use your router, familiarize yourself with all of theoperating features and sa

_, WARNING: Do not allow familiarity with the router to cause a lack of alertness.A fraction of a second of carelessness is enough to cause severer in

8. Protective Plunge Post Bellows protect guideposts from woodchips, dust,and moisture.9. Spindle Lock for easy 1-wrench bit changes. Includes 1/4 and

NOTICE: This tool is shipped completely assembled. To change the routermotor from one base to another, install or remove cutter bits or add accessorie

4. Press the spindle-lock button to engageand lock the spindle shaft and collet/nut(Fig. 3)5. Place the wrench on the collet/nut andturn it counterclo

NOTICE: See the instructions for removing the motor housing from the plunge base.3. Place the router motor upside down on its top cap with the collet/

_1, WARNING: Always wear safety goggles or safety glasses with side shieldsduring power tool operations, or when blowing dust. If operation is dusty,

2.3.7. After all adjustments are made, close the motor clamp securely.To install the Motor in Plunge Base (Fig. 5a)1. Turn the motor off and unplug th

Warranty page 2Safety Symbols page 3Safety Instructions page 5-9Unpacking page 10-11Description page 12-14Operation page 15-36Maintenance page 37Troub

4. Lift the motor straight up and out of the base, sliding the motor housing"slot" (C) free from the pin in the plunge base.5. Set the motor

The depth indicator ring (D), located on the fine adjustment dial is marked in 1/64thinch increments. Turning the fine adjustment dial clockwise 180 °

1.2.3.Apply an even, downward pressure on theplunge action until the cutter bit reaches thedesired depth, then move the plunge-locklever "down&qu

NOTICE: When making depth adjustments on the plunge base, the motor clampshould always be closed securely.Using the Depth-Stop Turret to Set Up Deep C

TOGGLE "ON/OFF" SWITCH (Fig. 11)Your router motor is turned "ON" and "OFF"with the toggle switch located on the top capo

To attach the edge guide to the fixed orplunge base, simply insert the edge guiderods into the edge-guide mounting slotseither from the left or the ri

Variable Speed Selection ChartNever exceed these bit speedsCutting-Bit Diameter Maximum SpeedUP to 1 in. (25mm) 91-1/4 in. to 1-3/4 in. (31-44mm) 7-82

Much of routing is a trial-and-error process of making various adjustments,followed by test cuts. To avoid ruining good material, make test cuts on sc

4. To begin the cut, gradually feed the cutter bit into the edge of the workpiece.5. When the cut is complete, turn router motor "OFF" and a

INTERNAL ROUTING WITH PLUNGE BASE (Fig. 20)1. With the depth-of-cut set, and the plunge Fig. 20action locked in the raised (Up) position,turn the rout

The purpose of safety symbols is to attract your attention to possible dangers.The safety symbols and the explanations with them deserve your carefula

When freehand routing:1. Draw or lay out the pattern on the workpiece.2. Choose the appropriate bit.3. Follow the instructions for INTERNAL ROUTING, a

NOTICE: The size (diameter) of the pilot thatis used determines the maximum cut widththat can be made with the pilot against theworkpiece edge (the sm

a WARNING: Kickback causes the power tool to jerk back toward the user,causing possible loss of control and serious injury. Always take precautionsaga

FEEDING TOO QUICKLY (Fig. 25}Clean and smooth cuts can only be achievedwhen the cutter bit is rotating at a relativelyhigh speed, taking very small bi

shield from the plunge base, simply loosen -Fig. 26athe screw and take the chip shield off thebase (Fig. 26a)._1, WARNING: The chip shield helps to ke

TO ADJUST DEPTH WITH DEPTH-ADJUSTMENT WRENCH(Figs. 28, 28a and 28b)NOTICE: The Depth-Adjustment wrenchsupplied is used to adjust the depth when Fig. 2

1.2.3.4.5.Turn off the router.Loosen the router motor clamp.Lock the plunge-depth locking lever.Insert the wrench into the adjusting hole on the table

AAlt WARNING: To ensure safety and reliability, all repairs should be performedby a qualified service technician at a Sears Service Center.GENERALOnly

REPLACEMENT OF CARBON BRUSHES (Fig. 29)Replacement brush sets areFig. 29available through Sears Partsand Repair Centers.1. Unplug the router motorbefo

PROBLEM CAUSE SOLUTIONPlug is not plugged into the Plug the detachable cordrouter socket, into the router.Pull the switch to "ON"The router

SAVE THESE INSTRUCTIONSSome of these following symbols may be used on this tool. Please study themand learn their meaning. Proper interpretation of th

1/8-in. _ 3/8- n [7 1/4-in.straight l i straight i i straight...[. 5/16-in. i[i} 1/2-in.straght iLii straightri3/4-in.straight3/8-in. dove tail 1/2-i

1/2-in.bead and cove1/16-in.classic covewith bead1/4-in. roman ogee3 ¸3/8-in. rabbeting1/4-in. veining1/2-in. core box1/2-in. mortising1/4-in. panel p

14.0 Amp Combo Pro Router Model No. 320.27680The Model Number will be found on the Nameplate attached to the motor unit.Always mention the Model Numbe

14.0 Amp Combo Pro Router Model No. 320.27680The Model Number will be found on the Nameplate attached to the motor unit.Always mention the Model Numbe

14.0 Amp Combo Pro Router Model No. 320.27680The Model Number will be found on the Nameplate attached to the motor unit.Always mention the Model Numbe

14.0 Amp Combo Pro Router Model No. 320.27680The Model Number will be found on the Nameplate attached to the motor unit.Always mention the Model Numbe

30 5630179000 Nut 131 5620069000 Screw 332 2823121000 Collet assembly 133 5620061000 Screw 134 3421190000 Spindle lock cover 135 5620041000 Screw 136

65 5650014000 Plain Washer 166 3660313000 Spring 167 3550913000 Depth Stop Bar 168 3703949000 Clip 169 3123453000 Sleeve 170 3123453000 Sleeve 171 312

99 3123500000 Suppo_ Plate 1100 3550588000 Guiding Rod 2101 3703925000 Fence 1102 5620050000 Screw 2103 5650015000 Spring Washer 2104 5650013000 Washe

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GENERAL POWER TOOL SAFETY WARNINGS_, WARNING: Read all safety warnings and instructions. Failure to follow thewarnings and instructions may result in

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Your HomeFor troubleshooting, product manuals and expert advice:managemylifewww.managemylife.comFor repair - in your home - of all major brand applian

PERSONAL SAFETY• Stay alert, watch what you are doing and use common sense whenoperating a power tool. Do not use the tool while tired or under theinf

Always check the tool for damaged parts before use. Before furtheruse of the tool, a guard or other part that is damaged should be carefullychecked to

Use only identical replacement parts when servicing a tool. Follow theinstructions in the maintenance section of this manual. Use of unauthorizedparts

• Provide clearance under the workpiece for the router cutter bit whenthrough-cutting.• Keep cutting pressure constant. Do not overload the motor.• Us