Craftsman 320.28160 Operator's Manual Page 1

Operator's ManualII:RAFTSMAN°I10.0 Amp 1-3/4 Peak HPPlunge-Base RouterModel No. 320.27666WARNING: To reduce the risk ofinjury, the user must read

• if you are changing a bit immediately after use, be careful not to touchthe collet/nut or cutter bit with your hands or fingers. The heat buildupfro

CARTON CONTENTS (Fig. 1)®iiPlunge Base RouterVac adapterChip shield (already installed on router)2 screws (for attaching vac adapter)1/4-inch Collet/N

KNOW YOUR PLUNGE ROUTER (Fig.2)NOTE: Before attempting to use your router, familiarize yourself with all of theoperating features and safety requireme

PRODUCT SPECIFICATIONSRating 10.0 AmpsNo Load Speed 10000-25000 RPMPeak HP 1-3/4Input 120-volt, 60Hz ACCollets/Nuts and Cutter-bit Shank Diameters 1/4

11. Motor Housing constructed of High Density Nylon and Precision MilledCast Aluminum for strength and exact fit into bases.12. High-impact resistant

iNSTALLiNG AND REMOVING THE CUTTER BiT (available separately) (Fig.3, 4 and 4a)iNSTALLiNG THE CUTTER BiT1. Turn the motor off and unplug it from the p

3. Set the motor upside down on its top cap, with the collet/nut pointing up.4. Press the spindle-lock button to engage and lock the spindle shaft and

1. Fig. 52.3.4.Turn the motor off and unplug the routerfrom the power source.Place the plunge base on a flat surface.With the back of the plunge base

PLUNGING ACTION (Fig. 5a)The plunge base feature simplifies depthadjustments and allows the cutter bit to beaccurately lowered into the workpiece forp

7.8.g.To set the cutting depth, slide the Depth-Stop Rod up until the red line onthe clear plastic depth-indicator points to the desired cutting depth

iII_ =[e_[_e__]Warranty page 2Safety Symbols page 3Safety Instructions page 5-10Unpacking page 10-14Description page 14-29Operation page 14-29Maintena

To use the micro adjustment knob once the depth rod and turret have been set,check the final depth setting and micro adjust as follows:• To micro-incr

"LIVE TOOL iNDiCATOR" LIGHT (Fig. 10}Your router also has a "Live Tool Indicator"green light, located on the motor housingtop cap

Remember, knowing the right depth for each cut comes with routing experience.EDGE ROUTING (Fig. 11)1. With the depth-of-cut set, place the router on t

5. When the cutter bit comes to a complete stop, unlock the plunge lock lever(Up) and the plunge action will automatically retract the cutter bit from

NOTE: The size (diameter) of the pilot that is used determines the maximumwidth that can be cut with the pilot against the workpiece edge (the small p

_1, WARNING: Kickback causes the power tool to jerk back toward the user,causing possible loss of control and serious injury. Always take precautionsa

Forcing the feed of the cutter bit forward too quickly slows the speed of thecutter bit, and the bit takes bigger bites as it rotates. Bigger bites me

_1, WARNING: Always turn the motor offand unplug the router from the power sourcebefore making any adjustments or installingaccessories. Failure to tu

ELECTRONIC VARIABLE SPEED CONTROL (Fig. 20}The electronic speed control feature allowsthe motor speed to be matched to the cuttersize and material har

The speed charts above indicate the relationship between the speedsetting and the cutting application. Exact settings are determined throughoperator e

The purpose of safety symbols is to attract your attention to possible dangers.The safety symbols and the explanations with them deserve your carefula

_1, WARNING: To ensure safety and reliability, all repairs should be performedby a qualified service technician at a Sears Service Center.GENERALOnly

REPLACEMENT OF CARBON BRUSHES (Fig.22)Replacement brush sets are available throughSears Parts and Repair Centers.1.2.3.Fig. 22Unplug the router motor

PROBLEM CAUSE SOLUTIONPlug is not plugged into Plug the cord into the powerthe power source, source.Switch is in "OFF"The router position. P

WARNING: The use of attachments or accessories that are not recommendedfor this tool might be dangerous and could result in serious injury. Sears ando

1/8-in. 3/8-in. _q 1/4-in.straight i J straight straightj 5/16-in. 1/2-in.straight straight3/4-in.straight3/8qn. dove tail 1/2qn. dove tail1/2qn. roun

1/2-in. -"bead and cove i1/16-in.classic covewith bead1/4-in. roman ogee3/8-in. rabbeting1/4-in. veining1/2-in. core box1/2-in. mortising1/4-in.

10 Amp Router Model No. 320.27666The Model Number will be found on the Nameplate attached to the motor unit.Always mention the Model Number when order

10 Amp Router Model No. 320.27666The Model Number will be found on the Nameplate attached to the motor unit.Always mention the Model Number when order

1 5610220000 Screw2 3321133000 Rear Cover3 3121518000 Transparent Cap4 5610017000 Tapping Screw5 4900277000 Speed Adjustor6 5620017000 Screw7 31205370

29 3421186000 Motor Housing 130 5700056000 Ball Bearing 131 5610076000 Tapping Screw 232 5630179000 Nut 133 3551635000 Spindle Lock 134 3660174000 Sto

_, WARNING: Read all safety warnings and instructions. Failure to followthe warnings and instructions may result in electric shock, fire and/or seriou

59 5650007000 Spring Washer 160 5630015000 Nut 161 2823122000 Lever Assembly 162 3123581000 Bollows Seal 263 3660166000 Spring 264 5620103000 Screw 26

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Your HomeFor troubleshooting, product manuals and expert advice:managemylifewww.managemylife.comFor repair - in your home - of all major brand applian

GENERAL POWER TOOL SAFETY WARNINGS_, WARNING: Read all safety warnings and instructions. Failure to followthe warnings and instructions may result in

• if operating a power tool in a damp location is unavoidable, use aground fault circuit interrupter (GFCl) protected supply. Use of a GFCIreduces the

Do not use the power tool if the switch does not turn it on and off. Anypower tool that cannot be controlled with the switch is dangerous and mustbe r

If any part of this router is missing or should break, bend, or fail in anyway; or should any electrical component fail to perform properly: shut offt

Check to see that the cord will not "hang up" during routing operation.Make sure that the cutter bit is not in contact with the workpiece be